石墨電極
石(shi)墨(mo)電(dian)(dian)(dian)極,主要以(yi)石(shi)油焦、針狀焦為(wei)原料,煤瀝青(qing)作結合(he)劑,經煅(duan)燒(shao)、配料、混捏、壓型(xing)、焙燒(shao)、石(shi)墨(mo)化(hua)、機加工而制成(cheng),是在(zai)電(dian)(dian)(dian)弧(hu)爐(lu)中以(yi)電(dian)(dian)(dian)弧(hu)形(xing)式釋(shi)放電(dian)(dian)(dian)能(neng)對爐(lu)料進行加熱熔化(hua)的導體,根據其質量指標高(gao)低,可分為(wei)普通功率、高(gao)功率和超高(gao)功率。
石墨電極包括:
(1)普(pu)通(tong)功(gong)率石墨電(dian)極。允許使用電(dian)流(liu)密度低于(yu)17A/厘米2的石墨電(dian)極,主要用于(yu)煉(lian)鋼、煉(lian)硅(gui)、煉(lian)黃磷等的普(pu)通(tong)功(gong)率電(dian)爐。
(2)抗氧化涂層(ceng)(ceng)石墨電(dian)極。表面涂復一層(ceng)(ceng)抗氧化保護層(ceng)(ceng)的石墨電(dian)極,形(xing)成既(ji)能導(dao)電(dian)又耐高溫(wen)氧化的保護層(ceng)(ceng),降低煉鋼時的電(dian)極消耗。
(3)高功(gong)率石墨(mo)電極(ji)(ji)。允許使(shi)用電流密度為(wei)18~25A/厘(li)米2的石墨(mo)電極(ji)(ji),主(zhu)要用于(yu)煉鋼的高功(gong)率電弧爐。
(4)超(chao)高(gao)功率(lv)石(shi)墨(mo)電(dian)極。允(yun)許使用電(dian)流密度(du)大于25A/厘米2的石(shi)墨(mo)電(dian)極。主要用于超(chao)高(gao)功率(lv)煉鋼電(dian)弧爐。

1、受潮濕的(de)石墨電極,使用前要烘干(gan)。
2、除(chu)備用(yong)石墨電(dian)極孔上的(de)泡沫(mo)塑料(liao)保護帽,檢(jian)查電(dian)極孔內螺紋是否完整。
3、用不含油和水的壓縮空氣清理備用石墨電極表面和孔內螺(luo)紋;避免用鋼(gang)絲團或金屬刷(shua)砂布清理。
4、將接頭小心地旋入(ru)備(bei)用石(shi)墨電(dian)極一(yi)端(duan)(不建議將接頭直接裝入(ru)爐上撤換下(xia)來的(de)電(dian)極)的(de)電(dian)極孔內,不得碰(peng)撞(zhuang)螺紋(wen)。
5、將電(dian)極吊具(建議采(cai)用(yong)石墨材質的吊具)擰入備用(yong)電(dian)極另(ling)一(yi)端的電(dian)極孔(kong)內。

6、起吊(diao)電(dian)極(ji)時,墊松(song)軟(ruan)物到備用(yong)電(dian)極(ji)裝接頭一(yi)端的下面,以(yi)防止(zhi)地面碰(peng)(peng)損接頭;用(yong)吊(diao)鉤伸入(ru)吊(diao)具(ju)的吊(diao)環(huan)后吊(diao)起,吊(diao)運電(dian)極(ji)要平穩,防止(zhi)電(dian)極(ji)由B端松(song)脫或與其(qi)它的固定裝置(zhi)碰(peng)(peng)撞。
7、將備用電(dian)(dian)(dian)極(ji)(ji)吊(diao)到(dao)待接(jie)(jie)電(dian)(dian)(dian)極(ji)(ji)上方,對準電(dian)(dian)(dian)極(ji)(ji)孔后(hou)慢慢落下;旋轉備用電(dian)(dian)(dian)極(ji)(ji),使螺旋吊(diao)鉤與電(dian)(dian)(dian)極(ji)(ji)一起轉動(dong)下降;在(zai)兩(liang)支(zhi)電(dian)(dian)(dian)極(ji)(ji)端面相(xiang)距10-20mm時(shi)(shi),再次用壓縮空(kong)氣(qi)清理電(dian)(dian)(dian)極(ji)(ji)兩(liang)個端面和接(jie)(jie)頭的裸(luo)露部(bu)分(fen);在(zai)后(hou)下放電(dian)(dian)(dian)極(ji)(ji)時(shi)(shi),不(bu)可過猛(meng)(meng),否則(ze)因猛(meng)(meng)烈碰撞(zhuang),會(hui)導致電(dian)(dian)(dian)極(ji)(ji)孔和接(jie)(jie)頭的螺紋受損(sun)。
8、用力矩扳手擰備用電(dian)(dian)極(ji),直到兩支電(dian)(dian)極(ji)的端面緊密接觸為止(zhi)(電(dian)(dian)極(ji)和(he)接頭的正確連接夾縫小(xiao)于(yu)0.05mm)。